Reddit reviews DERNORD 240V 5500W Tri-clamp Ripple Heating Element Stainless Steel Immersion Water Heater with 3-Wire Electrical Locking Plug (1.5 Inch Tri clamp)

I am unaware of anyone who sells kettles with threaded connections big enough for heat elements.

I would recommend getting kettle with a 1.5 TC port or using a weld-less 1.5 TC bulkhead and pairing it with a 1.5 TC heating element with the locking plug like this one. It is so nice to be able to "unplug" your kettle when you clean it.

Not sure exactly what elements I'm going with. Based on the conversation and my experience with elements it will be one of the following. Will depend on what kettle i get and tri-clamp attachements (1.5" vs 2")

3500w https://www.amazon.com/gp/product/B07M5BSMSW

5500w https://www.brew-boss.com/ULWD-L6-30P-Stainless-Steel-Ripple-Heater-Element-p/htr-5500-ripple-l6-30p.htm
5500w https://www.amazon.com/Dernord-Tri-clamp-Stainless-Immersion-Electrical/dp/B075KCJX8W

Below are most of parts that are needed for the kettle and electronics controller. I don't think I forgot anything. You would obviously need to be a little handy and have some tools like files, a drill, etc.

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Let me know if you have any other questions!

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Item| Count | Cost | Link
---|---|----|----
Kettle - SS Brewtech 15 gal|1|$239.00|https://www.homebrewsupply.com/ss-brewtech-15-gallon-stainless-steel-kettle.html
Weldless 1.5" TC|1|$24.00|https://www.brewhardware.com/ProductDetails.asp?ProductCode=TC15WLF
Hole saw for 1.5" weldless TC|1|$19.00|https://www.brewhardware.com/ProductDetails.asp?ProductCode=holesaw40
Pump|1|$94.99|https://www.brewhardware.com/ProductDetails.asp?ProductCode=Mark2SS
Tri-Clamp Fitting|1|$7.48|https://www.amazon.com/gp/product/B073J5MHRP/ref=oh_aui_detailpage_o05_s01?ie=UTF8&psc=1
1/2" bulkhead|1|$8.50|https://www.amazon.com/gp/product/B00IJI0TH4/ref=oh_aui_detailpage_o04_s00?ie=UTF8&psc=1
1/2" Npt ball valve for pump|1|$12.99|https://www.amazon.com/gp/product/B0734QDGZW/ref=oh_aui_detailpage_o09_s04?ie=UTF8&psc=1
1/2" ID silocne tubing|1|$19.61|https://www.amazon.com/gp/product/B074Q6QF9S/ref=oh_aui_detailpage_o09_s02?ie=UTF8&psc=1
Spray Wort Aerator|1|$6.66|https://www.amazon.com/gp/product/B00ODSS5J8/ref=oh_aui_detailpage_o08_s00?ie=UTF8&psc=1
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Electronics|||
10x8x6 Wall Mount Box w/ 40A heatsink|1|$75.55|https://www.auberins.com/index.php?main_page=product_info&cPath=34&products_id=616
RTD probe|1|$64.95|https://www.auberins.com/index.php?main_page=product_info&cPath=20_15&products_id=767
High Amp Main Switch|1|$12.00|https://www.auberins.com/index.php?main_page=product_info&cPath=69_32&products_id=586
120v 15A Socket|2|$1.95|https://www.auberins.com/index.php?main_page=product_info&cPath=34&products_id=274
120v 10A Rocker Switch|2|$1.80|https://www.auberins.com/index.php?main_page=product_info&cPath=69_32&products_id=435
Fuse holder (pack of 5)|1|$2.99|https://www.amazon.com/gp/product/B00AQWXW9S/ref=oh_aui_detailpage_o05_s00?ie=UTF8&psc=1
Nema L6-30 socket 30A 240V|1|$12.39|https://www.amazon.com/gp/product/B00002NAT9/ref=oh_aui_detailpage_o09_s04?ie=UTF8&psc=1
Nema L14-30 Extension cord for main power|1|$56.00|https://www.amazon.com/gp/product/B072F8P2SN/ref=oh_aui_detailpage_o07_s00?ie=UTF8&psc=1
Nema L6-30 Power cord for Element|1|$29.95|https://www.amazon.com/gp/product/B07935M281/ref=oh_aui_detailpage_o05_s01?ie=UTF8&psc=1
240v 5500W heating element|1|$60.00|https://www.amazon.com/gp/product/B075KCJX8W/ref=oh_aui_detailpage_o05_s00?ie=UTF8&psc=1
Inkbird PID temp Controller|1|$23.99|https://www.amazon.com/gp/product/B01LQ8TPDC/ref=oh_aui_detailpage_o05_s00?ie=UTF8&psc=1

Unfortunately, we bought the control panel used so we don't know how it's wired. These are the heating elements we're using. We brewed a batch a few weeks ago with a straight heating element that's 3500W and it didn't trip.